11 Best Carbon Fiber Hard Hats: Keep Your Head Safe & Comfortable


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Workplace safety is essential for every employee in every industry. Everybody wants to feel safe and protected in the place they’re going to be spending hours in. One of the ways you can achieve this goal is by wearing the appropriate workwear. Hard hats are part of the workwear in many industries. The thing is, not every hard hat is the right one for you. That’s why you have to make sure you’re choosing the best one for your job.

Don’t you worry, we got you. We’ve found the best carbon fiber hard hats, and we’re going to review them for you. All you have to do is to look for the one that fits your safety needs best.

Our Best Carbon Fiber Hard Hat Picks

We said earlier that there are countless carbon fiber hard hats out there. They come in different sizes, designs, and prices.

However, here we’ve chosen the best of the best regarding these elements. Let’s take a closer look at them.

1. Lift Safety DAX Fifty Carbon Fiber Full Brim Hard Hat


Lift Safety DAX Fifty 50 Carbon Fiber Full Brim hard hat is part of a helmet collection created by Lift Safety. The hat can act as a safeguard for workers from various hazards all thanks to its resin shell reinforced with carbon fiber. The features it contains make this carbon fiber hard hat the ideal hat to wear for workers of construction sites.


When it comes to appearance, Lift Safety DAX Fifty 50 Carbon Fiber Full Brim hard hat is unique. The factor that contributes to its uniqueness is the carbon fiber shell that is laid by hand. The hat brings a brim grip that gives a secure feel. Its fiber-reinforced resin shell and the six-point suspension system bring maximum comfort and impact protection. This hard hat features the synthetic leather comfort dome, EVA foam.

Lift Safety DAX Fifty hard hat comes in three colors. You can choose between yellow, orange, and green hard hats. As for the weight, this hard hat weighs 1.63 pounds.

Solid carbon fiberCan pull hair
Easily adjustable 
No pain or fatigue 
Doesn’t fall off 

2. Pyramex Ridgeline Full Brim Hard Hat, 4-Point Ratchet Suspension, Matte Black Graphite Pattern


Pyramex Ridgeline Full Brim Hard Hat, 4-Point Ratchet Suspension, Matte Black Graphite Pattern is a product made in the USA. This particular hard hat combines strength with rigidity. The material it’s made of ABS material, which makes this hard hat one of the lightest ever. This hat is ideal for those that work on construction sites and carpentry.


This hardhat is created with ABS material. This material is considered the best thanks to its electrical insulation, toughness, hardness, and gloss. The Pyramex Ridgeline hat’s low profile enables a more secure and comfortable fit and provides more coverage than other hard hats.

One of the most important features of this particular hardhat has a very easy-to-adjust suspension. It can be converted from four-point to six-point. The headbands and soft brow pads are replaceable.

Pyramex Ridgeline Full Brim Hard Hat, 4-Point Ratchet Suspension, Matte Black Graphite Pattern is available in many different colors and patterns. You can get a shiny hat or a matte one. It all depends on what you are most comfortable with wearing. The Pyramex hard hat weighs approximately 14.10 ounces.

Very safeMay pull your hair
Super sturdy 

3. DAX Carbon Fiber Hard Hat – Full Brim Matte Black


DAX Carbon Fiber Hard Hat–Full Brim Matte Black is another product of Lift Safety. The premium quality of this hardhat makes it usable all year round. This one-of-a-kind appearance comes from the much work is put into coming with a final product. The matte design gives it an elegance and style that not all hard hats have.


The DAX hard hat is made of fiberglass, which has a brim grip. The special design of the hat provides a secure feel. It also features a perforated clarino synthetic leather comfort Dome with a molded EVA foam insert that makes it ideal for absorbing additional shock.

The hat is available in several colors, starting from black, white, and different shades of brown. The approximate weight of the DAX carbon fiber hard hat is 0.1 pounds.

Super comfortableLow-quality clips
Rim grip on each side of the hat 
Soft cushioned top 
Doesn’t fall off 

4. MSA 475407 Natural Tan Skullgard Carbon Hard Hat


MSA Skullgard Carbon hard hats are hand-made and bring superior quality, toughness, and durability. They’re designed to protect the users working in dangerous industries. They are the ideal hard hats for high-temperature environments. MSA Skullgard protective hats have been tested to withstand temperatures up to 348.8°F and up to 2,200 Volts making it one of the best choices for electrical workers.


The MSA hard hat features the Fast-Trac ⅠⅠⅠ suspension that enables the user to adjust the hat at any time. The hat’s interior design brings comfort to those who have to wear the hat for hours on end.

MSA 475407 Natural Tan Skullgard Carbon hard hat comes in seven colors: bluebrowngreenorangewhiteyellow, and natural tan. It weighs approximately 1.3 pounds.

Withstands high temperatures up to 348.8°FDarkens over time
Unique look 
Comfortable head suspension 
Easy to adjust 

5. Acerpal Full Brim Pyramex Carbon Fiber Hard Hat


Acerpal Full Brim Pyramex Carbon Fiber hard hat is designed for workers of hot and dangerous workplaces. It can protect your neck and head from the sun and heavy rain. The hat is considered to be a 100% risk-free purchase. The manufacturers stand behind their products and offer the buyers a 3-year guarantee.


This hard hat comes in dimensions 12″x 10″x 6″ whereas the thickness of the shell is 1.7mm-4mm. The Acerpal hat design is modern and unique. The harness points ratchet padded suspension is easy to adjust and enables the wearer to modify the fit while wearing it. The soft brow pad is replaceable.

Acerpal Full Brim Pyramex Carbon Fiber hard hat comes in different colors and patterns. You have a total of 29 options to choose from. The hard hat by Acerpal comes at no more than 13.4 ounces.

Highly ComfortableFour-point suspension
Long-lasting colors 
Easily adjustable 

6. Carbon-Aramid Fiber Hard Hat ANSI-ISEA Certified


Carbon-Aramid Fiber hard hat is a hard hat manufactured using extreme heating and pressure to create a flawless bond between the layers of the hat. The hard hat is quite comfortable for people that have to work in tight spaces.


This hard helmet is constructed using a hybrid fiber—a combination of carbon and aramid fiber. The aramid fiber is used in military and aerospace applications. The hard hat comes at 20 inches and has an eight-point headband suspension. It was designed to fit lower on your head and prevent neck and head strain. Carbon-Aramid fiber hard hat comes in three colors: white, black, and blue. This carbon feather hat has been tested and certified by ANSI/ISEA.

LightCan chip if dropped
Snug fit 
Unique look 

7. CJ Safety Full Brim Fiberglass Hard Hat with Fas-Trac Suspension


CJ Safety Full Brim Fiberglass Hard Hat with Fas-Trac Suspension is the ideal hard hat for those that have to work on risky construction sites. This hat is at the same time strong and ultra-light.


This particular hat is made of fiberglass, just as the name suggests. It comes with a ratchet-style suspension and four-point adjustability, replaceable headbands,  brow pad, and chin strap. The full brim of this hat is designed to shield the worker from the falling debris.

CJ Safety Full Brim Fiberglass Hard Hat with Fas-Trac Suspension comes in three colors: black and black vented, white, and copper. This hard hat won’t be heavier than 1.10 pounds.

LightweightNo ventilation
Fits well 

8. HDPE- Hydro Dipped Full Brim Carbon Fiber Hard Hat


HDPE- Hydro Dipped Full Brim Carbon Fiber hard hat is a standard MSA & NSI. It has a full brim style that can keep the rain off the back of the neck. It provides superior quality protection and comfort.


This hat is made of plastic and it comes with a silver brim. It’s equipped with Fast-trac-ratchet-style suspension for easy size adjustment. HDPE- Hydro Dipped Full Brim Carbon Fiber hard hat comes in silver and blood-red color. HDPE hard hat doesn’t weigh more than 1.10 pounds.

Well-made shellCan be uncomfortable
Cool Airflow 
Attractive design 

9. Klein Tools 60407 Hard Hat, Light, Vented Full Brim Style


If you’re looking for a cool, safe, and comfortable hard hat for work, then the Klein Tools 60407 Hard Hat could be your perfect match. This hard hat is unlike any other you’ve seen before. It’s easy to put on due to the lack of straps or zip ties, it offers excellent air circulation with its adjustable vents, and its sweatband is machine washable and moisture-wicking. 


The Klein Tools 60407 Hard Hat weighs 1.3 pounds and features patent-pending accessory mounts on both the front and the back of the hard hat. No straps or zip ties are needed because this hat sits comfortably on your head at all times. The sweat-wicking, padded sweatband is breathable and machine washable. And if needed, the vents are adjustable and can be opened or closed any time you want for maximum airflow without compromising safety. This hard hat offers improved air circulation and an optimal fit with its flexible open-frame design. 

Accessory slots on both sides of the hard hat for attaching face shield, hearing protection, or otherPad inside the hat tends to move around which is not ideal if you bump your head and the pad is not there to absorb the impact
Easily adjustable with one hand 
Soft neck pad that pivots to clear ponytails and bandana knots 
Air vents can open or close according to your needs 
Easy to put on: it has no zip ties or straps
Moisture-wicking and machine washable sweatband

10. 3M Hard Hat H-710R, 4-Point Ratchet Suspension


3M Hard Hat H-710R, 4-Point Ratchet Suspension is the perfect combination of quality, protection, and comfort. This hat can be worn in any of the tough jobs. This hat just like any other product of Pyramex Safety has been tested and it fulfills the safety standards. You can wear this hat in heavy and light industrial settings, construction, oil and gas, roadwork, forestry, and mining.


The hat has a four-point ratchet suspension which enables the user to customize the fit and the height. It sits lower on the head so that the pressure is reduced and the security is increased. It also has replaceable brow pads. The shorter brim the hat has allows for better upward visibility. Additionally, it features slots that can accommodate 3M’s cap-mounted ear-muffs, headgear, and welding helmets.

3M hard hat H-710R, 4-Point ratchet suspension is available in many different colors: blue and navy blue, orange and bright orange, pink, and white. This hard hat doesn’t weigh more than 13 ounces.

SturdyDifficult to assemble by yourself

11. Fiberglass Hard Hat (Cool Air Flow) with Fas-Trac Suspension


Fiberglass Hard Hat with Fas-Trac Suspension is one of the most appropriate hard hats for heavy industries where elevated temperatures are common. This hat is an excellent shield for your head in warm and dusty environments. It doesn’t get in your face, and it doesn’t fall, making it easier for you to hold it for long periods of time.


This hard hat has a Fas-Trac-ratchet-style and is equipped with a four-point suspension that makes the size adjustment easier and faster. Not to mention that it converts into a six-point suspension. The full brim that the hard hat has can keep the rain off the back of the neck. On the other hand, the thickness of the hat is 3.9″.

Fiberglass Hard Hat with Fas-Trac Suspension is available in two colors only: black and silver. The weight of this hat won’t be more than 1.10 pounds.

LightweightLittle heavy
Wide brimHead adjustment might not work
Easy to adjust 

How to Pick Your Carbon Fiber Hard Hat?

Your Carbon Fiber Hard Hat choice is quite essential for your protection in the workplace. Usually, those who have to wear a hat on the job might be exposed to unexpected accidents on-site. The main reason why one wears a hat in the first place is to keep themselves safe in case of the said work accidents.

For this, it’s imperative to find a hard hat that has high quality, is efficient, and comfortable. In other words, it should be an all-inclusive hat. However, finding a hat that has all these qualities can be difficult.

Here are some of the aspects you should really consider before choosing the one hat that will accompany you in your job.


Ah, comfort!—the one thing we’re all after. Even those on the lookout for a hat should focus on finding the one hat that brings comfort. The more comfortable the hat is, the more you’ll keep it on. Be advised to look for hats that have suspensions and some padding.


All hats constructed of carbon fiber are way lighter than hard hats made of other fiber materials. Still, depending on what they feature, some carbon fiber hats are lighter than others. That’s why you have to make sure you’re choosing one that has a weight that’s appropriate for you.


Hard hats come with vented or non-vented designs. However, depending on whether you work inside or outside, a vented hard hat might be the right choice for you as it can prevent overheating.


We can easily say that suspension is one of the most important features of carbon fiber hard hats. It enables a gap between the hat and the hat’s heat to absorb the impact better and redirect the force away from the head and the spine.

Replaceable Inner Foam and Pads

The high-density foam liner put in the hard hat is there to absorb the impact on all sides of the head. However, as the years go by and you get to use the hat more and more, this foam liner might tear. The best solution, in this case, would be to find carbon fiber hats that come with replaceable inner pads. When the hat has this feature, you’ll have to replace the old inner pad with the new one without buying another carbon fiber hard hat.

When it comes to keeping us safe in the workplace, we need to find the best workwear out there. The same applies to hats too. They have an essential mission to keep the head protected whenever there is a slight possibility of an accident. So, your head’s safety depends on the type of hat you choose, the material it has, and its quality.

Carbon fiber hard hats are some of the best caps out there. However, not all hats made from this kind of material are worth buying. In the list we prepped, we listed the 11 best carbon fiber hard hats. We can guarantee that all of them can prove to be useful in particular industries. You just have to choose the one that fits you and is appropriate for your workplace. Happy shopping!


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